Hand-punched stitch files for embroidered, woven, PVC, and chenille patches — production-ready in as little as 4 hours.
We digitize custom patches for embroidery shops, brand owners, and uniform suppliers across the United States. Every file is plotted by hand in Wilcom by a digitizer with at least ten years of commercial machine experience.
Whether you need merrowed-border morale patches, laser-cut woven crests, or full-color chenille letters, we tune density, underlay, and pull compensation to your exact fabric and machine — so your production run goes clean from the very first piece.
Each format demands different stitch logic — we tune the file to match the production process.
Classic stitched patches with merrowed, laser-cut, or hot-cut borders. Hand-punched stitch paths for clean fills on twill backing.
High-detail woven artwork digitized for fine lines and small text — perfect for crests, logos, and intricate type that embroidery cannot resolve.
3D rubber patches digitized as multi-layer mold files. Color separations, depth maps, and bevel layers prepped for production.
Letterman-style chenille and felt-applique patches digitized with proper pile direction and outline stitch counts for clean assembly.
A streamlined flow so your patch run never waits on a file.
Upload a JPG, PNG, PDF, AI, or even a phone photo. Tell us the patch size, backing, and quantity.
A senior digitizer reviews the file and replies within 30 minutes with a fixed price and stitch count.
Stitch paths are plotted by hand in Wilcom or Pulse — no auto-trace, no recycled templates.
We test-stitch on a real machine and deliver native source files to your inbox within 4-6 hours.
No setup fees. No rush fees. No surprise revision charges.
Single-color or simple two-color patches under 8,000 stitches.
Multi-color logos, gradients, and small-text patches up to 15,000 stitches.
Photoreal portraits, 3D puff, and complex 25k+ stitch patches.
Send us the artwork and a senior digitizer will reply within 30 minutes.